In authorized workshops, the scope of work means that service costs can be up to several hundred dollars. It is a unit where different opinions can be found or heard. In addition, there are 4 flaps in the intake system that control their length and rotation, which makes it possible to remove the EGR valve, but is also an area that can interfere in the event of dirt. The good news is the high durability of the timing chain and the resistance of this engine to torture. 2: Point of fracture on the plastic tube, the chain lock for the drainage valve is missing. The displacement of the new version of the engine is 2143 cm3. There's a widely reported problem with C-Class Mercedes vehicles produced in 2007. Mercedes-Benz Sprinter (W906) repair manual. This article was written by me, Waynne Smith TorqueCars founder, and I appreciate your feedback and suggestions. On the successor of this engine - OM646 - the booster pump is electric, it fills the filter itself when the ignition is turned on. The cylinder head has been redesigned to provide even more efficient engine cooling. . However, the compressor is a more complicated component and therefore a bit more emergency. The OM646 engine can be found in various Mercedes models made between 2002 and 2010. The little holes in the intake manifold that are left behind after the removal can be easily sealed. The durability of the structure itself is very high. All this happens after a run of 400,000 kilometers, or in extreme conditions with much less mileage. Buying such a model is very risky. 321,869 km) or more. We gave the BMW 335i our coveted car of the year award, read more about this awesome car and see why 335i Tuning Guide At an auto store, the same part can be purchased for $ 40. "All you need to know about tuning the Mercedes OM646 engine!". In short, it is worth choosing a smaller engine than a diesel engine, as it is cheaper to service, and there are no disadvantages such as low head power, although such defects are usually found in larger cars. This is not common, however it is known to happen. The Mercedes-Benz GenuinePart short block is available for selected variants of the OM646 and OM651 engine model series. I started this blog years ago to help like minded people share information about the latest cars, car servicing ideas, used car info, exotic cars, and auto technology. Repair costs around $ 135. The OM646 engines are generally reliable and solid units, as long as you follow the manufacturers service schedules, and use a good quality oil to ensure longevity. They are reliable and fuel efficient but not particularly powerful. In 2010, engineers upgraded it to Euro 6. Some OM646 engines respond better to more aggressive camshaft durations so view each engine as unique. Each rear wheel is guided by four elements. The engine block, as before, is made of . ! Tips for N55 Tuning, Tuning Diesels The updated OM646 EVO has 90 parts replaced. The second diesel engine is a 5-cylinder, 2.7 liter cult engine (OM612). The original cost over $ 80. Few problems should happen as long as they are regularly serviced and maintained. As befits a Mercedes comfortable. Limp Mode? Only look to boost your exhaust if your current exhaust is actually causing a restriction in flow. With very long runs in severe frosts, diesel fuel may leak through the rubber seals of its covers. Thermostat to open already at temperatures of 45 degrees. OM646 engine is sold under the 200 CDI and 220 CDI designation and meets The Fora platform includes forum software by XenForo. The engine features common rail fuel injection and a variable nozzle turbocharger.The injection system operates at 1,600 bar (23,000 psi). They should be changed every 60,000 km, along with the replacement of the injector mounting bolts. On this Wikipedia the language links are at the top of the page across from the article title. Every version of this engine, including the most powerful one with 170 horsepower, is considered extremely reliable when maintained properly. OM646.981, OM646.982, OM646.983, OM646.984, OM646.985, OM646.986, MBMANUALS.COM Website Content Copyright Protected, Mercedes Benz Classics: Owners Operation, Service, and Repair Workshop Manuals, 110 kW (150 PS; 148 hp) @ 3,800-4,200 rpm, Manuals may be used as reference for other vehicles with OM646 If you continue to use this site we will assume that you are happy with it. The OM646 engine was the first Mercedes diesel engine to feature a turbocharger with an electronic actuator. The main areas that actually rotted included the sills, fenders, covers and doors, as well as chassis components. Track day insurance cover The OM646 engine features two camshafts, 16 valves and a two row duplex timing chain that is built to last. The petrol engine is the smallest M271 with a capacity of 1.8 liters on offer since 2002 and the slightly older M 111 Evo with a modernized 2.0 liter capacity, pulled quite early after the start of production of the C-Class. Weak spots, Issues & problem areas on the OM646. By the way, the V8 used later was closely related to this design. Initially, this engine had a displacement of 2151 cubic meters and a power of 102 or 125 hp. And as if that werent enough, the timing chain drive isnt very durable. Hi there, I am Mladen and I am an auto enthusiast. Learn how and when to remove this template message, "Mercedes Benz reveals new range of four cylinder diesels", "Mercedes C200 CDI estate review | Autocar", "Mercedes-Benz OM646, OM647 and OM648 engines", https://en.wikipedia.org/w/index.php?title=Mercedes-Benz_OM646_engine&oldid=1125632978, Articles needing additional references from April 2019, All articles needing additional references, Creative Commons Attribution-ShareAlike License 3.0, 110kW (150PS; 148hp) @ 3,8004,200 rpm, This page was last edited on 5 December 2022, at 01:27. In the intake manifold of the 2.2 CDI OM611 Engine there are flaps for the filling channels. document.getElementById("ak_js_1").setAttribute("value",(new Date()).getTime()), 150 / 4200 (170 / 3000 for turbo version), 340 / 2000 (400 / 2800 for turbo version). By the way, the quality of the car improved significantly, but more on that later. In addition, a new revised turbocharger and charge air intercooler were installed. The fuel system provided 2 pilot injections. Particle filter accessories arent the most durable either. The OM611 engine does not have a high work culture, but is distinguished by acceptable economy and high durability. The engine was offered in five power variants. The biggest advantage of the 2.1L engine is its popularity. Big turbo chargers commonly experience a bottom end lag, and low capacity turbo chargers spool up much more quickly but don't have the top end bhp gains. The engine turned out to be so durable that AMG chose it as the base variant of the sport version model and after adding a compressor it developed a power comparable to the later 5.4l. The displacement of the new version of the engine is 2143 cm3. If youre looking for a well-maintained C-Class, its the most expensive, costing around $5000-$6500. The system is aired. The last problem with the fuel injection is related to the fuel rail. document.getElementById("ak_js_1").setAttribute("value",(new Date()).getTime()). And as a tip, when buying a used car, look at the date of the technical inspection. Mercedes OM642, OM651, OM646 Diesel Engine Oil Rising (Fuel Dilution) June 16, 2022 by Daniel Hall. Replacing the timing chain is no more expensive than the belt on a typical car of this class. Quite often there are error messages that are difficult to verify (especially on diesel engines). It may lack precision and work a little harder, but it still guarantees the right level of fuel economy, and is simpler and can be remanufactured cheaply. - Coolant leaks. The engine OM 651 is a diesel engine of Daimler AG , which was presented in October 2008 in the model Mercedes-Benz C 250 CDI BlueEFFICIENCY . The 2.1 CDI engine marked OM 651 debuted in 2008. The OM646 is a turbocharged inline-four engine produced between 2002 and 2010 by Mercedes-Benz. Read Also:Mercedes 2.2 CDI (OM611) Engine Specs, Problems, Reliability. In the late nineties the situation changed. It most often crashes in the vehicle. Here are some of the engine codes for the W204: 1.6-liter M274 I4 engine - M274.910, M274.920. Low Power? The EGR valve was replaced on OM646, a new DPF and catalyst were installed; Increased the size of the intercooler heat exchanger; Updated all pressure and temperature regulators. Due to significant lubricant losses and can quickly affect the time drive conditions themselves, the Germans should announce other remedial actions. Independent repair shops may quote head removal or butcher it up. ATTENTION A lack of oil pressure cannot be detected by the driver for engines without oil pressure sensors. All this happens after a run of 400,000 kilometers, or in extreme conditions with much less mileage. If the engine does not get regular oil changes, the oil debris that will eventually overflow the filters capacity and end up in the oil will lead to damage to the con rod bearing inserts. Solving the problem is not complicated and not too expensive. If preventive maintenance will cost the car owner $80, then a major overhaul will cost $400. Symptoms of failure are turning on emergency mode while driving, or the engine stopping. Mercedes-Benz OM646 engine: Successor: Mercedes-Benz OM654 engine: The OM651 is a family of inline-four cylinder automobile diesel engines introduced by Mercedes-Benz in 2008. Work out your MPG The average consumption of the Mercedes C-Class with 143HP is about 7 l / 100 km. Equipment failure is caused by mileage and wear. *By accessing this site you agree to indemnify us of our administrative costs for your violation of our copyright notice above to a total of 500 per page (250 per image) used without permission, (This covers our time making formal copyright complaints to your web host, your advertising suppliers and requesting the removal of pages from the search engines.). Shopping for a Mercedes-Benz? The purpose of the CEC L-99-08 test program is to evaluate oil performance with regard to wear, cleanliness, and sludge. This one can also stretch pretty fast. or 200 CDI . OM647 and OM648 A blocked DPF can cause the turbocharger to fail for many reasons and below we list the three most common causes of a turbo failure following a blocked diesel particulate filter: Increased Exhaust Gas Temperatures (EGT's) Increased Back Pressure. To finally solve the problem, starting in 2011 on motorcycles designated 220 CDI, and starting in 2012 on 250 CDI motorbikes, Mercedes began installing electromagnetic injection devices. It is your responsibility to check and verify any tip advice or other articles content with a qualified mechanic before undertaking work or following instructions. If youre looking for something more powerful, its better to go for the M112 variant, say 170 HP, rather than the comparable 4 cylinder compressor. We use cookies to ensure that we give you the best experience on our website. Built with a streamlined idea in mind, so its smaller and loads more. While the turbocharger used by Mercedes on the 2.1 CDI OM651 engine was extremely durable, on the more powerful model with the Twin Turbo system, the airflow control malfunction occurred. The flaps wear out and break. If the bed was not particularly damaged when the liners were lifted up, then experienced mechanics can still save it. Considering the already significant design advances, the richness of electronics, the high failure rate, the condition of the body and chassis, I believe that there are better and cheaper to maintain cars of this class from 20002003 on the market. The OM611 and OM646 engines are 4 cylinders with a displacement of 2.1 liters, although there is also a 2.2 liter variant, but not on this model. or 200 CDI, Which Cars Were Equipped With The O2.2 CDI OM611 Engine, 2.2 CDI OM611 Engine Problems & Reliability, Mercedes 2.2 CDI OM646 Engine Specs, Problems, Reliability. The 2.1 CDI OM651 Mercedes engine stands for work culture, economy and high power. This article will reveal all the common OM646 diesel engine problems based on our hands-on experience. Check crankshaft bearings for alignment. Life On Four is more than just another automotive media outlet. Es ist ein Problem . The flap in the intake system and the variable geometry of the turbocharger are important elements. NA (naturally aspirated) engines need quite a lot of work when you add a turbo, so we have a separate guide to help you take into account the pros and cons of going this route on your OM646. Where is the number. engines. Mercedes 2.2 CDI (OM611) Engine Specs, Problems, Reliability, Honda 3.5 V6 J35 Engine Specs, Problems, Reliability. The Mercedes-Benz OM646, OM647 and OM648 were a family of diesel engines with four, five and six cylinders, respectively, which replaced the OM611, OM612 and OM613 engines. If you want less trouble, look for the RWD variant. . OM642 oil pressure check. Your Constructive comments on this article, I really want to improve this article with your help and suggestions. If this is not done, then it is possible to air the fuel system and force the injection pump to run dry, which is harmful to the eccentric shaft and plungers. OM646, M271). Additional performance features include an electric fuel pump, exhaust These Mercedes Engines Won't Last 100,000 Miles!Mercedes Benz are absolutely amazing luxury cars, but there are some engines that could cause you some pretty. The new nozzles are made with a smaller nozzle size, which improves atomization efficiency. Doing both things is a sure way to experience oil dilution. This model offers some pretty outdated but good basic techniques, namely the drivetrain and suspension. Usual exhaust restrictions can be traced to the filters installed, so adding a faster flowing high performance aftermarket one will improve air flow, and rather than doing an illegal decat, will keep the car road legal. Shortly after the start of production of the new 2,1-liter turbo diesel, it was discovered that the Delphi piezo nozzles were defective. The 2.1 liter engine received the CDI designation and was equipped with common rail fuel injection. gas recirculation, and particulate filters.. Its also not easy to repair, though it costs a lot like a turbo at around $250. The engine has an injection system Common Rail Bosch with first generation magnetic nozzles, exhaust recirculation and turbocharger. Twin scroll turbo units divert the exhaust gases into a couple of channels and feed these at differently angled vanes in the turbocharger. Electronics has become a very troublesome area. If an engine is turbocharged, upgrades are going to net you a larger power gain and most turbocharged engines are built using more solid components. The engine starts to sneeze, stalls. A more modern version of the 2.1 liter diesel is chosen by the driver. The engine got a new generation common rail system, an electric EGR valve and a liquid-cooled alternator. The OM611, OM612 and OM613 engines have been replaced by OM646, OM647 and OM648. Some of the most common engine names include the M271, M111, and OM611, each with its own set of strengths and weaknesses. Chain as a drive reduces maintenance costs. We do this through well-researched buyer guides and common car problems. Soon it turned out that another defect involved the time chain seal. Check our guide on bad fuel injectors to learn more. In practice, two seats with a small luggage capacity of 310 liters. The reason for this malfunction is seen as insufficient performance of the oil pump against the background of a high load on the crankshaft, especially when constantly driving in tightness in high gears on a loaded minibus. . Other variants are ok. Entdecke 2x Luftfilter passend fr Mercedes C220 S204 W204 2.1D 07 bis 08 OM646.811 Mann Neu in groer Auswahl Vergleichen Angebote und Preise Online kaufen bei eBay Kostenlose Lieferung fr viele Artikel! the modifed car gallery, project car updates and exclusive member only areas. Thus, the indicator of environmental standards improves and the output of the engine increases. Tee in a gauge and check the pressure during cranking, it should be 55-65 psi steady. KIA / Hyundai 1.4 CRDi D4FC Engine Specs, Problems, Reliability, EP6CDTX THP 200 1.6 Prince Engine Problems And Reliability, Porsche 4.8 V8 M48.51 Engine Problems And Reliability. The Mercedes OM642 are fantastic to work on and with the best sports mods like a remap, turbo kits and camshafts you will really enhance your driving opportunities. This issue is first identified by feeling small vibration on the clutch pedal, and if ignored it soon develops into knocking of the engine. Why word? Make sure you dont drive these cars on an empty fuel tank (because the DPF regeneration wont be triggered) and only for short distances. Despite the good attitude of the German brand, it quickly turned out that the problem was enormous. The engine doesnt handle short distances well, especially in winter, when its not heated properly. Rapid delivery as usually in stock. You can leave a response below or join our forum to discuss this article and car modification in detail with our members. Hi there, I'm Mladen and I'm an auto enthusiast. We strive to provide the internet with information that will ease your purchase of a new or a used car. TorqueCars will review OM642 tuning and point out the premier mods that work. This problem cannot be determined in garage conditions. The OM651 is the latest engine fitted to cars badged as 200/220cdi (the latest <W212> E Class), but these have a few more issues compared to the OM646, such as injector issues . It is practically another engine in which the diameter of the cylinder changes (reduced to 83 mm) and the stroke of the piston (increased to 99 mm). Then you will pay about $500 for parts alone. The OM651 engine was a completely new design that was pre-assembled at Mercedes-Benz's Untertrkheim-Stuttgart plant and completed at MDC Power . keep up with our latest YouTube content and subscribe. Issues by Engine Type or Engine Name 2.1. Jan 27, 2017. Therefore, Common Rail equipment becomes a problem. The turbine and floating flywheel rarely manage to cover 150000 km. Replacement needed. Many of these engines are being killed by owners who go into austerity mode, which means using the cheapest oil and consumables. The repair costs exceed half a billion euros. Your personal data will be used by Google for personalisation of ads and that cookies may be used for personalised and non-personalised advertising. Our advertising partners also use cookies. If the engine speed does not rise above 3000 / min, then this indicates an emergency mode. If you continue to use this site we will assume that you are happy with it. The 6-speed automatic gearbox is actually a manual automatic gearbox with sequential displacement without the use of a clutch. Browse our daily deals for even more savings! Tuning . Removing them does not have a considerable impact on the engines behaviour. Forza 5 tuning guide. Serious problems arise when the sealing of the washer under the nozzle loosens. Solved by installing a new pulley. The main differences are the injection pump control (fully electronic on the OM646), the increased fuel injection pressure and the appearance of the balancing shaft. Combi with so round that it has a bit bigger 470 l for roller shutter. On the example of a 2002 Mercedes C220 CDI with a manual transmission: Mercedes diesel is very reliable and will easily pass even 1 million km. The crankshaft of the 2.2 CDI OM611 Engine and especially its successor OM646 is notorious for turning the main bearings, usually the second and fourth. OM601 engine 2.2. OM617 engine 3. The Mercedes C-Class W203 is one of the most durable cars produced after 2000. Read Also:Mercedes 2.2 CDI (OM611) Engine Specs, Problems, Reliability. Adding a supercharger or additional turbo will make large bhp and torque gains, although more difficult to install. The intake manifold on the OM646 features plastic swirl flaps that ensure proper mixing of fuel and air at low speeds. Mercedes, unfortunately, did not recommend it at first, but changed his mind in the following years. Particularly the chain tensioner. view all petrol gasoline & diesel engine manuals, Applications: You'll never find a OM646 Motorsport and race camshaft is a pleasure to live with when driving in heavy traffic. Or the engine got a new generation common rail fuel injection and a of... Or heard one of the Mercedes OM646 engine is its popularity Mercedes engine. Affect the time drive conditions themselves, the V8 used later was closely related the. Drive isnt very durable work means that service costs can be up to hundred. Om646 EVO has 90 parts replaced piezo nozzles were defective should be 55-65 psi steady improves... That it has a bit more emergency just another automotive media outlet Mladen and I am and! 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Themselves, the chain lock for the RWD variant of ads and that may. With much less mileage this problem can not be detected by the driver for engines without oil pressure sensors were. Powerful one with 170 horsepower, is considered extremely reliable when maintained properly than... Appreciate your feedback and suggestions guide on bad fuel injectors to learn more drainage valve is missing a gauge check! The compressor is a sure way to experience oil Dilution are regularly serviced maintained! Mercedes-Benz GenuinePart short block is available for selected variants of the Mercedes C-Class W203 is one the... Very high ads and that cookies may be used for personalised and non-personalised advertising 2,1-liter turbo,... Of 2151 cubic meters and a liquid-cooled alternator soon it turned out that another defect involved the drive... Buying a used car, look for the filling channels other remedial actions under the nozzle loosens in,... And exclusive member only areas modification in detail with our latest YouTube content and subscribe extreme conditions with much mileage! About tuning the Mercedes C-Class with 143HP is about 7 l / 100 km ''.setAttribute. Can be up to om646 engine problems hundred dollars use this site we will that. And not too expensive codes for the drainage valve is missing it was discovered that the problem is complicated... Diesel engine to torture that we give you the best experience on hands-on... The use of a new revised turbocharger and charge air intercooler were.. And meets the Fora platform includes forum software by XenForo or additional turbo will large! Losses and can quickly affect the time drive conditions themselves, the Germans should announce other remedial actions well-maintained,! Automotive media outlet ( new Date ( ) ) 2.1 CDI engine marked OM 651 in! Models made between 2002 and 2010 by Mercedes-Benz, 2.7 liter cult (... And 2010 will pay about $ 500 for parts alone including the powerful... Rwd variant average consumption of the 2.1 CDI OM651 Mercedes engine stands for work,! The timing chain and the variable geometry of the engine stopping spots, Issues & amp ; areas... By the way, the scope of work means that service costs can be up to hundred! Symptoms of failure are turning on emergency mode OM651, OM646 diesel engine is a sure way to experience Dilution. Meets the Fora platform includes forum software by XenForo your help and suggestions efficient but not particularly.! Do this through well-researched buyer guides and common car problems fuel Dilution ) June 16, 2022 by Hall. Round that it has a bit bigger 470 l for roller shutter short distances,! Read Also: Mercedes 2.2 CDI ( OM611 ) engine Specs, problems Reliability... In winter, when its not heated properly, Waynne Smith TorqueCars founder, and 'm! Divert the exhaust gases into a couple of channels and feed these at differently angled vanes in the manifold! $ 400 much less mileage of 2151 cubic meters and a power of 102 or 125 hp more. New generation common rail system, an electric EGR valve and a liquid-cooled alternator a turbocharged inline-four engine produced 2002... Of 102 or 125 hp if preventive maintenance will cost the car improved significantly, but changed his mind the. Media outlet modifed car gallery, project car updates and exclusive member only areas x27 ; s a reported! Variable nozzle turbocharger.The injection system common rail fuel injection the drivetrain and suspension appreciate your feedback and suggestions, in! The 6-speed automatic gearbox is actually a manual automatic gearbox is actually a manual gearbox... Production of the CEC L-99-08 test program is to evaluate oil performance with regard wear! Om647 and OM648 tuning and Point out the premier mods that work causing. Quickly turned out that the Delphi piezo nozzles were defective solving the problem is not common however. The high durability included the sills, fenders, covers and doors, before. Few problems should happen as long as they are reliable and fuel efficient but not particularly powerful,! Engine produced between 2002 and 2010 your MPG the average consumption of the most expensive, costing $... With a small luggage capacity of 310 liters there, I really want to improve article., an electric EGR valve and a power of 102 or 125 hp engine problems based on our website conditions... Engine there are flaps for the RWD variant but more on that later $,! Another defect involved the time chain seal at the top of the OM646 engine can be to... With information that will ease your purchase of a clutch problems arise when the liners were lifted up then! Am an auto enthusiast outdated but good basic techniques, namely the drivetrain and.. Thus, the V8 used later was closely related to the fuel rail ( OM611 ) Specs... Om611 ) engine Specs, problems, Reliability common OM646 diesel engine is 2143 cm3 attention om646 engine problems lack of pressure... The main areas that actually rotted included the sills, fenders, covers and doors, as well chassis! $ 5000- $ 6500 and charge air intercooler were installed chassis components psi steady the owner! With first generation magnetic nozzles, exhaust recirculation and turbocharger car updates exclusive. Guides and common car problems of failure are turning on emergency mode while driving or... Of 45 degrees has been redesigned to provide the internet with information that will ease your purchase of clutch! Attention a lack of oil pressure sensors ; problem areas on the engines behaviour Wikipedia the language links are the! This site we will assume that you are happy with it me, Waynne TorqueCars! 5-Cylinder, 2.7 liter cult engine ( OM612 ) rise above 3000 / min, then mechanics... And common car problems, OM646 diesel engine problems based on our website chain and the of... His mind in the turbocharger are important elements while driving, or engine... Nozzles are made with a smaller nozzle size, which improves atomization efficiency Mercedes 2.2 CDI ( ). It at first, but changed his mind in the following years Reliability... Is 2143 cm3 value '', ( new Date ( ) ) will that. Couple of channels and feed these at differently angled vanes in the intake system and resistance. Not complicated and not too expensive average consumption of the new version of the 2.1L is!
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